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Lean ChampionsLEAN CHAMPIONSCOMMUNITY

LEAN CHAMPIONS

Participants & Projects

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Kostal Bulgaria Automotive Ltd.

2026

Q1 · 2026

Introducing Autonomous Maintenance

Goal: Introduce Autonomous Maintenance on the 200 t injection moulding machine and complete 5% of the annual plan in Q1.

Main result: Autonomous Maintenance was introduced on the 200 t machine; 5% of the annual plan was completed in Q1.

Q2 · 2026

Q2 2026 – Improvement Project

Goal: Implement 5S and Autonomous Maintenance in KOBU II Injection Moulding to improve machine care.

Main result: Autonomous Maintenance plan completion rose from 5% to 20%; the 5S score rose from 25 to 60 points.

Q3 · 2026

Q3 2026 – Improvement Project

Goal: Use Value Stream Mapping (VSM) to improve material and logistics flow for DAI MMA – SHROUDS.

Main result: Major sources of losses were identified and a stronger alternative packaging solution was developed.